How To Make Your Own Outdoor Cushions

By Della Gracia | October 10, 2021

Transform Your Outdoor Space with Custom Cushions: A Comprehensive Guide

Outdoor cushions are essential for creating a comfortable and stylish outdoor living space. Whether you're lounging by the pool, dining al fresco, or relaxing on a cozy porch, the right cushions can make all the difference.

While buying ready-made cushions is always an option, making your own can be a rewarding and cost-effective alternative. This guide will provide you with everything you need to know to create professional-looking outdoor cushions that will enhance your outdoor experience for years to come.

Step 1: Choose the Right Cushion Foam

The first step is to choose the right cushion foam. The type of foam you select will determine the firmness, comfort, and durability of your cushions.

For outdoor cushions, high-density, weather-resistant foam is recommended. This type of foam is designed to withstand the elements and provide ample support and comfort for extended use.

Step 2: Select Suitable Fabric

The next step is to choose a fabric that is suitable for outdoor use. Outdoor fabrics are typically treated to resist water, fading, and mildew.

Consider factors such as the intended use, style, and climate of your outdoor space when selecting fabric. For example, if your cushions will be exposed to heavy rain, a waterproof fabric would be wise.

Step 3: Measure and Cut the Fabric

Measure and cut the fabric according to the desired size and shape of your cushions. It's always a good idea to add a few extra inches around the edges for seam allowances.

Use a measuring tape, fabric marker, and sharp fabric scissors to achieve precise cuts. If you're making multiple cushions, consider creating a template to ensure consistency.

Step 4: Prepare the Foam

If necessary, cut the foam to fit the size of your fabric pieces. Use a sharp knife or electric carving knife to make clean cuts. Smooth out any rough edges.

For added comfort, consider layering different foam densities. For example, a firm base layer with a softer top layer can provide both support and plushness.

Step 5: Assemble the Cushion

Place the foam inside the fabric cover and center it. Fold the edges of the fabric over the foam and secure them with pins. Use a sewing machine or hand-stitch the fabric together along the edges.

For a more durable finish, consider using an outdoor thread and double-stitching the seams. You can also add piping or trim to enhance the look and durability of your cushions.

Step 6: Add Finishing Touches

Once the cushion is assembled, add any optional features, such as ties, buttons, or decorative details. These finishing touches can enhance both the functionality and aesthetic appeal of your cushions.

If desired, insert a zipper into the cushion cover for easy removal and cleaning. This is particularly useful if you need to store your cushions during the winter months or in inclement weather.

Tips for Success

  • Use a heavy-duty needle when sewing outdoor fabrics.
  • Test your fabric for colorfastness before making large cuts.
  • Reinforce stress points, such as corners and seams, with extra stitching.
  • Consider using a UV protectant spray to further extend the life of your cushions.
  • Store cushions indoors or under a protective cover when not in use.

With careful planning and execution, making your own outdoor cushions is a rewarding project that can significantly enhance the comfort and style of your outdoor living space. By following these steps and incorporating these tips, you can create custom cushions that will bring years of enjoyment.


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